1.Raw Material Preparation
Mix raw materials according to the nutritional needs of the mushroom species (e.g., 78% sawdust, 20% bran, 1% gypsum, 1% lime). Use sawdust from broad-leaved trees (e.g., poplar, birch) and screen out large impurities. Bran must be fresh and free of mold, while corn cobs should be crushed into particles 1/4 to 1/3 the size of a corn kernel for uniform mixing. Use a spiral mixer to blend the materials for 15-20 minutes, ensuring even distribution and consistent nutrition to support mycelium growth.、

2.Bag Formation
Use a bagging machine to evenly fill polypropylene bags with the prepared mixture, adjusting weight and compactness as required (e.g., shiitake mushroom bags typically weigh 1.2-3 kg with moderate compactness). After filling, seal the bags with a binding machine to ensure a firm closure, preventing contamination. Machine binding is more efficient and reliable, making it a critical step in the production process.

3.Sterilization
Sterilization is crucial and requires strict control of temperature, pressure, and time:
Atmospheric Sterilization: Place the mushroom bags in a sterilization chamber, maintaining a temperature of 100°C for 10-12 hours using steam.
High-Pressure Sterilization: Sterilize under high temperature and pressure (121°C, 0.1-0.15 MPa) for 2-3 hours. This method is more effective but involves higher equipment costs. After sterilization, allow the bags to cool to a safe temperature before moving to the inoculation stage.

4.Inoculation
Inoculation must be performed in a sterile environment. Operators wear sterile clothing and use disinfected tools (e.g., inoculation needles, scoops) to evenly introduce the spawn into holes or onto the surface of the mushroom bags. The inoculation amount depends on the species and bag size (e.g., 10-15 g per bag for enoki mushrooms). The inoculation room is equipped with air filtration systems, UV lamps, and ozone generators to maintain sterility. Pass-through windows facilitate the transfer of materials while minimizing external contamination.

5.Cultivation
Place mushroom bags on multi-layer cultivation racks with adequate spacing for ventilation and observation. Adjust the environment based on the mushroom species:
Temperature: 22-26°C for shiitake, 20-25°C for king oyster mushrooms.
Humidity: Maintain at 60-70% using humidifiers or dehumidifiers.
Light: Oyster mushrooms thrive in diffused light, while enoki mushrooms grow better in darkness.
Ventilation: Ensure 1-2 air exchanges per hour to meet the oxygen needs of the mycelium.
Regularly inspect the growth conditions, and adjust ventilation or environmental parameters if excessive growth or abnormalities are detected, ensuring smooth cultivation progress.

Edible Mushroom Mite Control Technology Optimization
About 7 days after sowing edible mushrooms, effective mite control measures should be taken to ensure production quality. The following are detailed methods for mite control:
Observation and Detection
After covering the substrate with a colored film for 5-10 minutes, closely observe the culture material with a magnifying glass. Once small, flat or oval-shaped, white or yellow mites with multiple bristles are found, immediately take the following measures to eliminate them:
1. Fumigation for Mite Control
Soak cotton balls in dichlorvos and place them on the substrate under the bed frame. Cover the bed surface with plastic to allow the fumes from the pesticide to kill the mites.
2. Pesticide Spraying for Mite Control
Use the following pesticide solutions for spraying:

50% oxydemeton-methyl 1000 times solution
Pyrethrin 1500 times solution
Acaricide 500 times solution

Alternatively, spraying with 400 times diluted laundry detergent solution can also effectively control mites in 2-3 applications.
3. Rapeseed Cake Attractant for Mite Control
Place damp cloths on the infested substrate and scatter freshly roasted rapeseed cake powder on top. When the mites gather on the rapeseed cake powder, remove the cloth and place it in boiling water to kill the mites.
4. Vinegar-Sugar Pesticide Attractant
Prepare a vinegar-sugar solution:

1 part acetic acid
1 part water
0.1 part white sugar
1-2 drops of dichlorvos

Soak a piece of cloth or cotton in the solution and place it on the substrate. When the mites gather, remove and boil to kill them. Repeat the operation until all mites are eliminated.
5. Fresh Bone Attractant for Mite Control
Place fresh pig bones evenly on the affected substrate. When mites gather on the bones, place the bones in boiling water to kill the mites. Repeat several times until the substrate is free of mites.
Control Suggestions

Prevention First: Keep the culture material and surrounding environment clean to prevent mite infestation.
Prompt Action: Take immediate measures once mites are detected to prevent widespread infestation.
Safe Operation: When using chemical pesticides, follow the correct dilution ratios to ensure production safety and product quality.

By implementing these control measures, mites in the edible mushroom production process can be effectively managed, improving both yield and quality.

Usage and Maintenance of Edible Mushroom Production Line Equipment
With the rapid development of large-scale edible mushroom cultivation, various types of machinery, such as sealing machines, bagging machines, sterilization cabinets, eco-friendly boilers, and automated production lines, have significantly enhanced production efficiency and reduced labor intensity. Edible mushroom production line equipment is particularly effective for quick mixing, feeding, and distribution of raw materials, enabling users to complete production tasks efficiently. Proper usage and regular maintenance are crucial for ensuring optimal equipment performance and prolonging its service life. The following provides detailed guidelines on operational precautions, handling abnormal shutdowns, and daily maintenance.


I. Operational Precautions
Pre-Startup Inspections

Ensure the mixing tank is free of residue; if leftover material exists, its thickness must not exceed 0.3 meters. Do not start the machine with a full load.
Confirm that the discharge outlets of the mixing tank and distributor are closed to avoid clogging the feed inlet of the elevator.


Startup and Operation Steps

Follow the correct startup sequence: Mixing Tank → Elevator → Distributor.
After starting the machine, check its operation for abnormalities before beginning to load materials.
During loading, ensure the materials in the mixing tank do not exceed 2/3 of the tank’s capacity.
Open the mixing tank’s discharge outlet only after the elevator is running smoothly.
The distributor’s discharge speed should be adjusted by the bagging machine operator according to its feeding rate.
When shutting down, stop feeding first. Once the distributor has stopped discharging, shut down the equipment in the following sequence: Mixing Tank → Elevator → Distributor.


Emergency Shutdown Procedures

In case of an emergency shutdown, always turn off the equipment in the proper shutdown sequence.
Follow the same order for restarting: start the machine first before adding materials.


Recommended Startup and Shutdown Sequences

Startup Sequence: Primary Mixing Tank → Primary Elevator → Secondary Mixing Tank → Secondary Elevator → Distributor.
Shutdown Sequence: Distributor → Elevator → Mixing Tank.


II. Handling Abnormal Shutdowns
Mixing Tank Shutdown

Stop feeding immediately. Check if the motor is overheating or if the chain has fallen off. Resume operations only after ensuring everything is in order.
Ensure the tank’s contents do not exceed 1/3 of its volume. Never restart with a full load.


Elevator Shutdown

Stop feeding and check for damage to the motor or belts. Restart only after confirming no issues.
Avoid restarting the elevator under a full load.


Power Failure Shutdown for the Entire Line

First, test the distributor, followed by the elevator.
Remove any residual materials from the mixing tank and follow the mixing tank abnormal shutdown procedures.
Resume feeding only after all equipment is operating normally.


III. Maintenance and Care Guidelines
Motor and Gearbox

During the first connection, ensure the motor’s rotation direction matches the arrow on the outer casing.
Fill the gearbox with gear oil or 46# anti-wear hydraulic oil, ensuring the oil level does not exceed 2/3 of the transparent window. Check oil levels every 20 days.


Bearings and Lubrication

Add grease to the bearing housing until it slightly overflows the sealing ring. Check every three days.
Regularly inspect bearings, chains, motors, and gearboxes for abnormalities, listen for unusual sounds in the auger, and check for loose screws.


Long-Term Downtime and Reuse

Before long-term storage, clean out any residual material and ensure the equipment is free of water accumulation.
When resuming use, perform an empty machine test run to confirm proper functioning.
Before starting, ensure the gearbox has adequate oil and that the bearings are greased.


Prohibited Practices

Never start the mixing tank with a full load. Always start the equipment before adding materials.


Conclusion

Proper usage and maintenance not only enhance the efficiency of edible mushroom production line equipment but also extend its service life. Adopting a well-planned maintenance schedule and promptly addressing equipment issues are key to ensuring stable and efficient operation, providing a foundation for safe and productive mushroom cultivation.

1. Disaster Prevention and Mitigation Techniques
Preventive Measures (If your area has already been affected by a storm, skip this section):


Monitor weather updates closely and prepare essential supplies such as drinking water, food, medicines, and daily necessities to ensure personal and property safety.
Before the storm arrives, inspect and reinforce mushroom sheds, clear surrounding drainage ditches, and ensure smooth drainage to prevent flooding inside the sheds.
Safeguard materials such as spawn, raw materials, and cultivation bags by moving them to higher ground if necessary to avoid flood damage.
Factory-based mushroom enterprises and spawn production facilities should arrange for on-site personnel to ensure electrical and equipment safety, inspect power lines and transformers, and prepare emergency power supplies, water pumps, and backup lighting.
If the storm coincides with the outdoor fermentation of compost for button mushrooms, cover the compost with plastic sheeting before the rain and ensure proper drainage. Remove the plastic sheeting afterward to prevent anaerobic fermentation.
For high-temperature mushroom varieties, reinforce mushroom sheds and address drainage issues around the area
Ensure proper drainage to prevent mushroom cultivation bags from being soaked and contaminated.


2. Post-Disaster Response


Maintain Hygiene and Control Pests and Diseases

Clear weeds and debris around mushroom farms promptly, disinfect with lime or bleach powder, and manage pests like mushroom flies and contamination using specialized mushroom-safe pest control agents.



Clean Flood-Affected Areas

Drain standing water, remove mud and debris, and relocate submerged or buried cultivation bags to shaded, ventilated areas. Disinfect the premises with lime, chlorine dioxide, or bleach, ensuring thorough drying and pest control before resuming production.






Mushroom Bag Management

Wash submerged or contaminated cultivation bags with clean water, then spray with a lime or bleach solution. Relocate them to dry, ventilated areas for recovery.
For bags that absorbed excessive water, puncture small holes in the plastic to release moisture and improve aeration, promoting mycelial recovery. Conduct ventilation during cooler periods to avoid heat stress.
For severely damaged bags, reconnect broken sections with bamboo skewers, reposition them on racks, and remove any crushed or contaminated bags promptly to prevent cross-infection.



Reprocess Contaminated Spawn Bags

For spawn bags submerged shortly after inoculation, open the bags, sun-dry the substrate, and remix with fresh materials to recreate spawn bags.



Ensure Cultivation Environment Recovery

After cleaning and disinfecting, ensure soil or substrate conditions are restored to optimum levels for further cultivation.



By taking these preventive and responsive measures, mushroom farmers can minimize losses during extreme weather events and ensure the sustainability of their operations.

The advanced vacuum negative pressure technology can efficiently and evenly replenish water for the mushroom sticks.
1.Different angles pictures

2.Shipping Packaging

The operation interface language can be customized

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