Hepa Filter Mushroom Growing: Things You May Want to Know

The multi-station barrel-holding bagging machine production line adopts a double-mixing and storage mode, which allows the bagging machine to operate continuously. The bagging length and tightness of the bagging machine are adjustable, which is suitable for the operation of long bags of shiitake mushrooms. The sleeve is replaceable, and it integrates multiple process operations such as mixing, lifting, material distribution, bagging, and automatic tying, which can meet the daily production of nearly 80,000 bags. 

As a leading manufacturer of edible fungus growing equipment in the industry, Henan Joconn has always focused on providing high-quality equipment and excellent services to global customers. Our factory is located in an industrial park with a beautiful environment, covering a large area and well-planned. 

The edible mushroom air purifier is a specialized piece of equipment designed for the production and cultivation of edible mushrooms. Combining advanced air filtration and ozone sterilization technologies, it can quickly purify the environment without leaving any chemical residues, achieving a cleanliness level of ISO 5 (Class 100). Technical Principles The core technology of the edible mushroom air purifier lies in its unique air filtration system and ozone sterilization capabilities. Air Filtration System: Effectively intercepts dust and microorganisms in the air, improving cleanliness. Ozone Sterilization: Uses ozone to efficiently kill bacteria, viruses, and molds, minimizing microbial contamination in the space. These technologies enable rapid purification while ensuring no chemical residues, making it safe and environmentally friendly. Application Scenarios The air purifier is widely used in mushroom production environments where strict microbial contamination control is required, especially in: Inoculation Rooms: Prevents contamination during the inoculation process, ensuring cultivation success. Incubation Rooms: Provides a sterile environment, promoting the healthy growth of mushroom cultures. With its high efficiency and safety, this device has become an ideal choice for both mushroom factories and individual growers. Economic Benefits The edible mushroom air purifier is not only a technological innovation in workspace purification but also brings significant economic benefits: Low Investment Cost: Compared to traditional purification methods, this device costs only one-fifth as much but achieves the same or even better purification results. Long-Term Savings: The annual savings on disinfectant costs are sufficient to purchase a new device, significantly reducing operational expenses. Wide Applicability: Whether in standardized mushroom factories or individual cultivation settings, this device provides practical benefits, enhancing production efficiency and profitability. Conclusion With its advantages of efficiency, safety, and cost-effectiveness, the edible mushroom air purifier offers strong support for mushroom production. It is an indispensable piece of equipment for modern mushroom cultivation.

Usage and Maintenance of Edible Mushroom Production Line Equipment With the rapid development of large-scale edible mushroom cultivation, various types of machinery, such as sealing machines, bagging machines, sterilization cabinets, eco-friendly boilers, and automated production lines, have significantly enhanced production efficiency and reduced labor intensity. Edible mushroom production line equipment is particularly effective for quick mixing, feeding, and distribution of raw materials, enabling users to complete production tasks efficiently. Proper usage and regular maintenance are crucial for ensuring optimal equipment performance and prolonging its service life. The following provides detailed guidelines on operational precautions, handling abnormal shutdowns, and daily maintenance. I. Operational Precautions Pre-Startup Inspections Ensure the mixing tank is free of residue; if leftover material exists, its thickness must not exceed 0.3 meters. Do not start the machine with a full load. Confirm that the discharge outlets of the mixing tank and distributor are closed to avoid clogging the feed inlet of the elevator. Startup and Operation Steps Follow the correct startup sequence: Mixing Tank → Elevator → Distributor. After starting the machine, check its operation for abnormalities before beginning to load materials. During loading, ensure the materials in the mixing tank do not exceed 2/3 of the tank’s capacity. Open the mixing tank’s discharge outlet only after the elevator is running smoothly. The distributor’s discharge speed should be adjusted by the bagging machine operator according to its feeding rate. When shutting down, stop feeding first. Once the distributor has stopped discharging, shut down the equipment in the following sequence: Mixing Tank → Elevator → Distributor. Emergency Shutdown Procedures In case of an emergency shutdown, always turn off the equipment in the proper shutdown sequence. Follow the same order for restarting: start the machine first before adding materials. Recommended Startup and Shutdown Sequences Startup Sequence: Primary Mixing Tank → Primary Elevator → Secondary Mixing Tank → Secondary Elevator → Distributor. Shutdown Sequence: Distributor → Elevator → Mixing Tank. II. Handling Abnormal Shutdowns Mixing Tank Shutdown Stop feeding immediately. Check if the motor is overheating or if the chain has fallen off. Resume operations only after ensuring everything is in order. Ensure the tank’s contents do not exceed 1/3 of its volume. Never restart with a full load. Elevator Shutdown Stop feeding and check for damage to the motor or belts. Restart only after confirming no issues. Avoid restarting the elevator under a full load. Power Failure Shutdown for the Entire Line First, test the distributor, followed by the elevator. Remove any residual materials from the mixing tank and follow the mixing tank abnormal shutdown procedures. Resume feeding only after all equipment is operating normally. III. Maintenance and Care Guidelines Motor and Gearbox During the first connection, ensure the motor’s rotation direction matches the arrow on the outer casing. Fill the gearbox with gear oil or 46# anti-wear hydraulic oil, ensuring the oil level does not exceed 2/3 of the transparent window. Check oil levels every 20 days. Bearings and Lubrication Add grease to the bearing housing until it slightly overflows the sealing ring. Check every three days. Regularly inspect bearings, chains, motors, and gearboxes for abnormalities, listen for unusual sounds in the auger, and check for loose screws. Long-Term Downtime and Reuse Before long-term storage, clean out any residual material and ensure the equipment is free of water accumulation. When resuming use, perform an empty machine test run to confirm proper functioning. Before starting, ensure the gearbox has adequate oil and that the bearings are greased. Prohibited Practices Never start the mixing tank with a full load. Always start the equipment before adding materials. Conclusion   Proper usage and maintenance not only enhance the efficiency of edible mushroom production line equipment but also extend its service life. Adopting a well-planned maintenance schedule and promptly addressing equipment issues are key to ensuring stable and efficient operation, providing a foundation for safe and productive mushroom cultivation.

4 Cubic Meter Edible Mushroom Substrate Mixer Successfully Delivered Recently, Henan JOCONN completed the production and shipment of a 4 cubic meter edible mushroom substrate mixer customized for a client. This machine features a high-efficiency mixing system, ensuring uniform blending, and is specifically designed to meet the demands of large-scale edible mushroom substrate production. The mixer is designed with durability and ease of operation in mind, significantly improving the efficiency of the client’s production line. The client expressed high satisfaction with the quality and performance of the equipment and looks forward to its valuable contribution to their production process.   Thank you for choosing and trusting JOCONN. We remain committed to providing high-quality edible mushroom machinery solutions to customers worldwide!