Over 20 Years of Experience in Mushroom Cultivation Solutions.
Shiitake Mushroom Growing Racks Trend Report
Henan Joconn Machinery Co., Ltd. never stops to innovate Shiitake Mushroom Growing Racks facing the highly competitive market. We partner with leading raw material manufacturer and select high-precision materials for production. They prove to be of significance to the long-time stability and premium performance of the product. The R&D department works on breakthroughs that will bring value to the product. In such a case, the product is updated constantly to meet market needs.
We have been promoting our JOCONN and have earned a good reputation in the market. We have spent a lot of time building a solid social media presence, automating the posts on the platform, which is time-saving for us. We have researched SEO strategies related to our products or services and formulated marketing development and promotion plan, which helps increase brand awareness.
We have set the industry benchmark for when it comes to what customers care about most during purchasing Shiitake Mushroom Growing Racks at JOCONN: personalized service, quality, fast delivery, reliability, design, value, and ease of installation.
The multi-station barrel-holding bagging machine production line adopts a double-mixing and storage mode, which allows the bagging machine to operate continuously. The bagging length and tightness of the bagging machine are adjustable, which is suitable for the operation of long bags of shiitake mushrooms. The sleeve is replaceable, and it integrates multiple process operations such as mixing, lifting, material distribution, bagging, and automatic tying, which can meet the daily production of nearly 80,000 bags.
The edible mushroom air purifier is a specialized piece of equipment designed for the production and cultivation of edible mushrooms. Combining advanced air filtration and ozone sterilization technologies, it can quickly purify the environment without leaving any chemical residues, achieving a cleanliness level of ISO 5 (Class 100).
Technical Principles
The core technology of the edible mushroom air purifier lies in its unique air filtration system and ozone sterilization capabilities.
Air Filtration System: Effectively intercepts dust and microorganisms in the air, improving cleanliness.
Ozone Sterilization: Uses ozone to efficiently kill bacteria, viruses, and molds, minimizing microbial contamination in the space.
These technologies enable rapid purification while ensuring no chemical residues, making it safe and environmentally friendly.
Application Scenarios
The air purifier is widely used in mushroom production environments where strict microbial contamination control is required, especially in:
Inoculation Rooms: Prevents contamination during the inoculation process, ensuring cultivation success.
Incubation Rooms: Provides a sterile environment, promoting the healthy growth of mushroom cultures.
With its high efficiency and safety, this device has become an ideal choice for both mushroom factories and individual growers.
Economic Benefits
The edible mushroom air purifier is not only a technological innovation in workspace purification but also brings significant economic benefits:
Low Investment Cost: Compared to traditional purification methods, this device costs only one-fifth as much but achieves the same or even better purification results.
Long-Term Savings: The annual savings on disinfectant costs are sufficient to purchase a new device, significantly reducing operational expenses.
Wide Applicability: Whether in standardized mushroom factories or individual cultivation settings, this device provides practical benefits, enhancing production efficiency and profitability.
Conclusion
With its advantages of efficiency, safety, and cost-effectiveness, the edible mushroom air purifier offers strong support for mushroom production. It is an indispensable piece of equipment for modern mushroom cultivation.
Technical Principles
The core technology of the edible mushroom air purifier lies in its unique air filtration system and ozone sterilization capabilities.
Air Filtration System: Effectively intercepts dust and microorganisms in the air, improving cleanliness.
Ozone Sterilization: Uses ozone to efficiently kill bacteria, viruses, and molds, minimizing microbial contamination in the space.
These technologies enable rapid purification while ensuring no chemical residues, making it safe and environmentally friendly.
Application Scenarios
The air purifier is widely used in mushroom production environments where strict microbial contamination control is required, especially in:
Inoculation Rooms: Prevents contamination during the inoculation process, ensuring cultivation success.
Incubation Rooms: Provides a sterile environment, promoting the healthy growth of mushroom cultures.
With its high efficiency and safety, this device has become an ideal choice for both mushroom factories and individual growers.
Economic Benefits
The edible mushroom air purifier is not only a technological innovation in workspace purification but also brings significant economic benefits:
Low Investment Cost: Compared to traditional purification methods, this device costs only one-fifth as much but achieves the same or even better purification results.
Long-Term Savings: The annual savings on disinfectant costs are sufficient to purchase a new device, significantly reducing operational expenses.
Wide Applicability: Whether in standardized mushroom factories or individual cultivation settings, this device provides practical benefits, enhancing production efficiency and profitability.
Conclusion
With its advantages of efficiency, safety, and cost-effectiveness, the edible mushroom air purifier offers strong support for mushroom production. It is an indispensable piece of equipment for modern mushroom cultivation.
Usage and Maintenance of Edible Mushroom Production Line Equipment
With the rapid development of large-scale edible mushroom cultivation, various types of machinery, such as sealing machines, bagging machines, sterilization cabinets, eco-friendly boilers, and automated production lines, have significantly enhanced production efficiency and reduced labor intensity. Edible mushroom production line equipment is particularly effective for quick mixing, feeding, and distribution of raw materials, enabling users to complete production tasks efficiently. Proper usage and regular maintenance are crucial for ensuring optimal equipment performance and prolonging its service life. The following provides detailed guidelines on operational precautions, handling abnormal shutdowns, and daily maintenance.
I. Operational Precautions
Pre-Startup Inspections
Ensure the mixing tank is free of residue; if leftover material exists, its thickness must not exceed 0.3 meters. Do not start the machine with a full load.
Confirm that the discharge outlets of the mixing tank and distributor are closed to avoid clogging the feed inlet of the elevator.
Startup and Operation Steps
Follow the correct startup sequence: Mixing Tank → Elevator → Distributor.
After starting the machine, check its operation for abnormalities before beginning to load materials.
During loading, ensure the materials in the mixing tank do not exceed 2/3 of the tank’s capacity.
Open the mixing tank’s discharge outlet only after the elevator is running smoothly.
The distributor’s discharge speed should be adjusted by the bagging machine operator according to its feeding rate.
When shutting down, stop feeding first. Once the distributor has stopped discharging, shut down the equipment in the following sequence: Mixing Tank → Elevator → Distributor.
Emergency Shutdown Procedures
In case of an emergency shutdown, always turn off the equipment in the proper shutdown sequence.
Follow the same order for restarting: start the machine first before adding materials.
Recommended Startup and Shutdown Sequences
Startup Sequence: Primary Mixing Tank → Primary Elevator → Secondary Mixing Tank → Secondary Elevator → Distributor.
Shutdown Sequence: Distributor → Elevator → Mixing Tank.
II. Handling Abnormal Shutdowns
Mixing Tank Shutdown
Stop feeding immediately. Check if the motor is overheating or if the chain has fallen off. Resume operations only after ensuring everything is in order.
Ensure the tank’s contents do not exceed 1/3 of its volume. Never restart with a full load.
Elevator Shutdown
Stop feeding and check for damage to the motor or belts. Restart only after confirming no issues.
Avoid restarting the elevator under a full load.
Power Failure Shutdown for the Entire Line
First, test the distributor, followed by the elevator.
Remove any residual materials from the mixing tank and follow the mixing tank abnormal shutdown procedures.
Resume feeding only after all equipment is operating normally.
III. Maintenance and Care Guidelines
Motor and Gearbox
During the first connection, ensure the motor’s rotation direction matches the arrow on the outer casing.
Fill the gearbox with gear oil or 46# anti-wear hydraulic oil, ensuring the oil level does not exceed 2/3 of the transparent window. Check oil levels every 20 days.
Bearings and Lubrication
Add grease to the bearing housing until it slightly overflows the sealing ring. Check every three days.
Regularly inspect bearings, chains, motors, and gearboxes for abnormalities, listen for unusual sounds in the auger, and check for loose screws.
Long-Term Downtime and Reuse
Before long-term storage, clean out any residual material and ensure the equipment is free of water accumulation.
When resuming use, perform an empty machine test run to confirm proper functioning.
Before starting, ensure the gearbox has adequate oil and that the bearings are greased.
Prohibited Practices
Never start the mixing tank with a full load. Always start the equipment before adding materials.
Conclusion
Proper usage and maintenance not only enhance the efficiency of edible mushroom production line equipment but also extend its service life. Adopting a well-planned maintenance schedule and promptly addressing equipment issues are key to ensuring stable and efficient operation, providing a foundation for safe and productive mushroom cultivation.
With the rapid development of large-scale edible mushroom cultivation, various types of machinery, such as sealing machines, bagging machines, sterilization cabinets, eco-friendly boilers, and automated production lines, have significantly enhanced production efficiency and reduced labor intensity. Edible mushroom production line equipment is particularly effective for quick mixing, feeding, and distribution of raw materials, enabling users to complete production tasks efficiently. Proper usage and regular maintenance are crucial for ensuring optimal equipment performance and prolonging its service life. The following provides detailed guidelines on operational precautions, handling abnormal shutdowns, and daily maintenance.
I. Operational Precautions
Pre-Startup Inspections
Ensure the mixing tank is free of residue; if leftover material exists, its thickness must not exceed 0.3 meters. Do not start the machine with a full load.
Confirm that the discharge outlets of the mixing tank and distributor are closed to avoid clogging the feed inlet of the elevator.
Startup and Operation Steps
Follow the correct startup sequence: Mixing Tank → Elevator → Distributor.
After starting the machine, check its operation for abnormalities before beginning to load materials.
During loading, ensure the materials in the mixing tank do not exceed 2/3 of the tank’s capacity.
Open the mixing tank’s discharge outlet only after the elevator is running smoothly.
The distributor’s discharge speed should be adjusted by the bagging machine operator according to its feeding rate.
When shutting down, stop feeding first. Once the distributor has stopped discharging, shut down the equipment in the following sequence: Mixing Tank → Elevator → Distributor.
Emergency Shutdown Procedures
In case of an emergency shutdown, always turn off the equipment in the proper shutdown sequence.
Follow the same order for restarting: start the machine first before adding materials.
Recommended Startup and Shutdown Sequences
Startup Sequence: Primary Mixing Tank → Primary Elevator → Secondary Mixing Tank → Secondary Elevator → Distributor.
Shutdown Sequence: Distributor → Elevator → Mixing Tank.
II. Handling Abnormal Shutdowns
Mixing Tank Shutdown
Stop feeding immediately. Check if the motor is overheating or if the chain has fallen off. Resume operations only after ensuring everything is in order.
Ensure the tank’s contents do not exceed 1/3 of its volume. Never restart with a full load.
Elevator Shutdown
Stop feeding and check for damage to the motor or belts. Restart only after confirming no issues.
Avoid restarting the elevator under a full load.
Power Failure Shutdown for the Entire Line
First, test the distributor, followed by the elevator.
Remove any residual materials from the mixing tank and follow the mixing tank abnormal shutdown procedures.
Resume feeding only after all equipment is operating normally.
III. Maintenance and Care Guidelines
Motor and Gearbox
During the first connection, ensure the motor’s rotation direction matches the arrow on the outer casing.
Fill the gearbox with gear oil or 46# anti-wear hydraulic oil, ensuring the oil level does not exceed 2/3 of the transparent window. Check oil levels every 20 days.
Bearings and Lubrication
Add grease to the bearing housing until it slightly overflows the sealing ring. Check every three days.
Regularly inspect bearings, chains, motors, and gearboxes for abnormalities, listen for unusual sounds in the auger, and check for loose screws.
Long-Term Downtime and Reuse
Before long-term storage, clean out any residual material and ensure the equipment is free of water accumulation.
When resuming use, perform an empty machine test run to confirm proper functioning.
Before starting, ensure the gearbox has adequate oil and that the bearings are greased.
Prohibited Practices
Never start the mixing tank with a full load. Always start the equipment before adding materials.
Conclusion
Proper usage and maintenance not only enhance the efficiency of edible mushroom production line equipment but also extend its service life. Adopting a well-planned maintenance schedule and promptly addressing equipment issues are key to ensuring stable and efficient operation, providing a foundation for safe and productive mushroom cultivation.
Piercing for ventilation during the mycelium development phase of shiitake mushrooms helps increase oxygen levels in the substrate, expel waste gases released by the growing mycelium, and accelerate its growth. This shortens the time needed for the mycelium to reach physiological maturity. Correct and reasonable piercing is one of the important measures to ensure high-quality, high-yield shiitake production in autumn and winter bag cultivation.
1. Characteristics of Oxygen DeficiencyMycelium growth slows down. The tips of the mycelium become thinner and uneven. Lumps or nodules may form. These symptoms indicate a lack of oxygen within the substrate bags, and piercing for ventilation becomes necessary.
2. Piercing MethodsFirst Piercing: When the mycelium circle has a diameter of about 10 cm: For bagged cultivation with sleeves, remove the sleeves. For bags without sleeves, pierce 4–6 holes around 2 cm inside the edge of the mycelium circle.
Second Piercing: When the bag is fully colonized by mycelium, typically 40–45 days after inoculation: Pierce on the side opposite the inoculation site. Keep the holes shallow, 1–1.5 cm deep, and create 20–30 holes per bag. This phase involves minor ventilation. Avoid large or deep holes or excessive hole numbers to prevent dehydration, which may hinder lump formation and primordia development.
Third Piercing: 7–10 days before removing the bags: This phase involves major ventilation. Holes should be 2 cm deep, with 40–60 holes distributed across the entire bag.
3. PrecautionsThe number and depth of holes affect oxygen levels, moisture content, and temperature within the substrate. Adjust these based on specific conditions of the substrate and environment. After piercing, reduce the stacking density per unit area. Arrange bags in a triangular (“△”) shape instead of a grid (“井”) to prevent excessive temperature rises, which could overheat and damage the mycelium.
4. Misconceptions About PiercingMany growers mistakenly believe that piercing should only occur after lumps or nodules appear on the substrate bag. However, the best time for piercing is 5–7 days after the mycelium fully colonizes the bag—before lumps form. Lumps usually result from a combination of high temperatures and oxygen deficiency. If lumps have already formed, the mycelium is already oxygen-starved. Piercing at this point can injure the mycelium, increasing the risk of "red water" leakage. To avoid such issues, pierce as soon as lumps begin to form or, ideally, beforehand.
5. Key Considerations for PiercingEnsure Full Mycelium Colonization: Piercing bags not fully colonized by mycelium increases the risk of contamination. Isolate uncolonized bags for separate management.
Prevent Cross-Contamination: Infected bags should be handled separately to avoid spreading contamination during piercing. A single infected bag can affect several others.
Temperature Management Post-Piercing: After piercing, the mycelium becomes more active and generates heat. Maintain temperatures around 25°C, and do not exceed 28°C to prevent overheating or damage to the substrate.
Effective management of temperature before and after piercing is critical to ensure substrate survival and success. Controlling temperature during this period is the key to achieving high survival rates. Once temperature is well-managed, success is within reach.
1. Characteristics of Oxygen DeficiencyMycelium growth slows down. The tips of the mycelium become thinner and uneven. Lumps or nodules may form. These symptoms indicate a lack of oxygen within the substrate bags, and piercing for ventilation becomes necessary.
2. Piercing MethodsFirst Piercing: When the mycelium circle has a diameter of about 10 cm: For bagged cultivation with sleeves, remove the sleeves. For bags without sleeves, pierce 4–6 holes around 2 cm inside the edge of the mycelium circle.
Second Piercing: When the bag is fully colonized by mycelium, typically 40–45 days after inoculation: Pierce on the side opposite the inoculation site. Keep the holes shallow, 1–1.5 cm deep, and create 20–30 holes per bag. This phase involves minor ventilation. Avoid large or deep holes or excessive hole numbers to prevent dehydration, which may hinder lump formation and primordia development.
Third Piercing: 7–10 days before removing the bags: This phase involves major ventilation. Holes should be 2 cm deep, with 40–60 holes distributed across the entire bag.
3. PrecautionsThe number and depth of holes affect oxygen levels, moisture content, and temperature within the substrate. Adjust these based on specific conditions of the substrate and environment. After piercing, reduce the stacking density per unit area. Arrange bags in a triangular (“△”) shape instead of a grid (“井”) to prevent excessive temperature rises, which could overheat and damage the mycelium.
4. Misconceptions About PiercingMany growers mistakenly believe that piercing should only occur after lumps or nodules appear on the substrate bag. However, the best time for piercing is 5–7 days after the mycelium fully colonizes the bag—before lumps form. Lumps usually result from a combination of high temperatures and oxygen deficiency. If lumps have already formed, the mycelium is already oxygen-starved. Piercing at this point can injure the mycelium, increasing the risk of "red water" leakage. To avoid such issues, pierce as soon as lumps begin to form or, ideally, beforehand.
5. Key Considerations for PiercingEnsure Full Mycelium Colonization: Piercing bags not fully colonized by mycelium increases the risk of contamination. Isolate uncolonized bags for separate management.
Prevent Cross-Contamination: Infected bags should be handled separately to avoid spreading contamination during piercing. A single infected bag can affect several others.
Temperature Management Post-Piercing: After piercing, the mycelium becomes more active and generates heat. Maintain temperatures around 25°C, and do not exceed 28°C to prevent overheating or damage to the substrate.
Effective management of temperature before and after piercing is critical to ensure substrate survival and success. Controlling temperature during this period is the key to achieving high survival rates. Once temperature is well-managed, success is within reach.
how to choose proper sealing method after shiitake log inoculation?
Functions of shiitake bag inoculation hole sealing
1.Keep Spawn moisturized
2. Isolate miscellaneous bacterias
3. Let spawn absorb nutrition quickly
Sealing method
Factors for Selection
Glue tape (glue tape sticking machine)
Outer bag (packing machine)
1.Inoculation effect
Spawn fill the holes completely，
Spawn fill the holes tightly，The spawn does not sink when pressed by hand
/
2.Cultivation environment
Indoor cultivation with disinfection equipments
Both greenhouse and indoor
3.Spawn absorb nutrition speed
Slow
Quick
4.Cost
Cheap
Expensive
Conclusion
Choose appropriate sealing method according to your actual situation
Functions of shiitake bag inoculation hole sealing
1.Keep Spawn moisturized
2. Isolate miscellaneous bacterias
3. Let spawn absorb nutrition quickly
Sealing method
Factors for Selection
Glue tape (glue tape sticking machine)
Outer bag (packing machine)
1.Inoculation effect
Spawn fill the holes completely，
Spawn fill the holes tightly，The spawn does not sink when pressed by hand
/
2.Cultivation environment
Indoor cultivation with disinfection equipments
Both greenhouse and indoor
3.Spawn absorb nutrition speed
Slow
Quick
4.Cost
Cheap
Expensive
Conclusion
Choose appropriate sealing method according to your actual situation
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WhatsApp/Mob:+86-150 9322 8930
Contact: Amy
Address: No. 89 Shangding Road, Zhengzhou Area (Zhengdong New District ), Henan Pilot Free Trade Zone ,China
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About Us
Henan Joconn Machinery Co., Ltd. is an enterprise specializing in the production of mushroom equipment. It is engaged in the development, production and application of machinery and equipment for mushroom growth production lines.