Over 20 Years of Experience in Mushroom Cultivation Solutions.
What Is Autoclave for Mushroom Substrate?
autoclave for mushroom substrate is developed to maximize materials used for maximum effect. Henan Joconn Machinery Co., Ltd., supported by a group of R&D experts, creates innovative plans for the product. The product is updated to meet the market demands with outstanding high technology. Besides, the materials it adopts are environmentally friendly, which makes sustainable development possible. Through these efforts, the product maintains its advantages in the competitive market.
At JOCONN, the products' fame spreads far and wide in the international market. They are sold at a very competitive price in the market, which will save more cost for customers. Many customers speak highly of them and purchase from us repeatedly. In the present, there are more and more customers from all over the world seeking for cooperation with us.
At JOCONN, every detail is paid high attention to in the whole process of serving customers who are interested in buying the popular autoclave for mushroom substrate
The multi-station barrel-holding bagging machine production line adopts a double-mixing and storage mode, which allows the bagging machine to operate continuously. The bagging length and tightness of the bagging machine are adjustable, which is suitable for the operation of long bags of shiitake mushrooms. The sleeve is replaceable, and it integrates multiple process operations such as mixing, lifting, material distribution, bagging, and automatic tying, which can meet the daily production of nearly 80,000 bags.
1.Raw Material Preparation
Mix raw materials according to the nutritional needs of the mushroom species (e.g., 78% sawdust, 20% bran, 1% gypsum, 1% lime). Use sawdust from broad-leaved trees (e.g., poplar, birch) and screen out large impurities. Bran must be fresh and free of mold, while corn cobs should be crushed into particles 1/4 to 1/3 the size of a corn kernel for uniform mixing. Use a spiral mixer to blend the materials for 15-20 minutes, ensuring even distribution and consistent nutrition to support mycelium growth.、
2.Bag Formation
Use a bagging machine to evenly fill polypropylene bags with the prepared mixture, adjusting weight and compactness as required (e.g., shiitake mushroom bags typically weigh 1.2-3 kg with moderate compactness). After filling, seal the bags with a binding machine to ensure a firm closure, preventing contamination. Machine binding is more efficient and reliable, making it a critical step in the production process.
3.Sterilization
Sterilization is crucial and requires strict control of temperature, pressure, and time:
Atmospheric Sterilization: Place the mushroom bags in a sterilization chamber, maintaining a temperature of 100°C for 10-12 hours using steam.
High-Pressure Sterilization: Sterilize under high temperature and pressure (121°C, 0.1-0.15 MPa) for 2-3 hours. This method is more effective but involves higher equipment costs. After sterilization, allow the bags to cool to a safe temperature before moving to the inoculation stage.
4.Inoculation
Inoculation must be performed in a sterile environment. Operators wear sterile clothing and use disinfected tools (e.g., inoculation needles, scoops) to evenly introduce the spawn into holes or onto the surface of the mushroom bags. The inoculation amount depends on the species and bag size (e.g., 10-15 g per bag for enoki mushrooms). The inoculation room is equipped with air filtration systems, UV lamps, and ozone generators to maintain sterility. Pass-through windows facilitate the transfer of materials while minimizing external contamination.
5.Cultivation
Place mushroom bags on multi-layer cultivation racks with adequate spacing for ventilation and observation. Adjust the environment based on the mushroom species:
Temperature: 22-26°C for shiitake, 20-25°C for king oyster mushrooms.
Humidity: Maintain at 60-70% using humidifiers or dehumidifiers.
Light: Oyster mushrooms thrive in diffused light, while enoki mushrooms grow better in darkness.
Ventilation: Ensure 1-2 air exchanges per hour to meet the oxygen needs of the mycelium.
Regularly inspect the growth conditions, and adjust ventilation or environmental parameters if excessive growth or abnormalities are detected, ensuring smooth cultivation progress.
Mix raw materials according to the nutritional needs of the mushroom species (e.g., 78% sawdust, 20% bran, 1% gypsum, 1% lime). Use sawdust from broad-leaved trees (e.g., poplar, birch) and screen out large impurities. Bran must be fresh and free of mold, while corn cobs should be crushed into particles 1/4 to 1/3 the size of a corn kernel for uniform mixing. Use a spiral mixer to blend the materials for 15-20 minutes, ensuring even distribution and consistent nutrition to support mycelium growth.、
2.Bag Formation
Use a bagging machine to evenly fill polypropylene bags with the prepared mixture, adjusting weight and compactness as required (e.g., shiitake mushroom bags typically weigh 1.2-3 kg with moderate compactness). After filling, seal the bags with a binding machine to ensure a firm closure, preventing contamination. Machine binding is more efficient and reliable, making it a critical step in the production process.
3.Sterilization
Sterilization is crucial and requires strict control of temperature, pressure, and time:
Atmospheric Sterilization: Place the mushroom bags in a sterilization chamber, maintaining a temperature of 100°C for 10-12 hours using steam.
High-Pressure Sterilization: Sterilize under high temperature and pressure (121°C, 0.1-0.15 MPa) for 2-3 hours. This method is more effective but involves higher equipment costs. After sterilization, allow the bags to cool to a safe temperature before moving to the inoculation stage.
4.Inoculation
Inoculation must be performed in a sterile environment. Operators wear sterile clothing and use disinfected tools (e.g., inoculation needles, scoops) to evenly introduce the spawn into holes or onto the surface of the mushroom bags. The inoculation amount depends on the species and bag size (e.g., 10-15 g per bag for enoki mushrooms). The inoculation room is equipped with air filtration systems, UV lamps, and ozone generators to maintain sterility. Pass-through windows facilitate the transfer of materials while minimizing external contamination.
5.Cultivation
Place mushroom bags on multi-layer cultivation racks with adequate spacing for ventilation and observation. Adjust the environment based on the mushroom species:
Temperature: 22-26°C for shiitake, 20-25°C for king oyster mushrooms.
Humidity: Maintain at 60-70% using humidifiers or dehumidifiers.
Light: Oyster mushrooms thrive in diffused light, while enoki mushrooms grow better in darkness.
Ventilation: Ensure 1-2 air exchanges per hour to meet the oxygen needs of the mycelium.
Regularly inspect the growth conditions, and adjust ventilation or environmental parameters if excessive growth or abnormalities are detected, ensuring smooth cultivation progress.
Usage and Maintenance of Edible Mushroom Production Line Equipment
With the rapid development of large-scale edible mushroom cultivation, various types of machinery, such as sealing machines, bagging machines, sterilization cabinets, eco-friendly boilers, and automated production lines, have significantly enhanced production efficiency and reduced labor intensity. Edible mushroom production line equipment is particularly effective for quick mixing, feeding, and distribution of raw materials, enabling users to complete production tasks efficiently. Proper usage and regular maintenance are crucial for ensuring optimal equipment performance and prolonging its service life. The following provides detailed guidelines on operational precautions, handling abnormal shutdowns, and daily maintenance.
I. Operational Precautions
Pre-Startup Inspections
Ensure the mixing tank is free of residue; if leftover material exists, its thickness must not exceed 0.3 meters. Do not start the machine with a full load.
Confirm that the discharge outlets of the mixing tank and distributor are closed to avoid clogging the feed inlet of the elevator.
Startup and Operation Steps
Follow the correct startup sequence: Mixing Tank → Elevator → Distributor.
After starting the machine, check its operation for abnormalities before beginning to load materials.
During loading, ensure the materials in the mixing tank do not exceed 2/3 of the tank’s capacity.
Open the mixing tank’s discharge outlet only after the elevator is running smoothly.
The distributor’s discharge speed should be adjusted by the bagging machine operator according to its feeding rate.
When shutting down, stop feeding first. Once the distributor has stopped discharging, shut down the equipment in the following sequence: Mixing Tank → Elevator → Distributor.
Emergency Shutdown Procedures
In case of an emergency shutdown, always turn off the equipment in the proper shutdown sequence.
Follow the same order for restarting: start the machine first before adding materials.
Recommended Startup and Shutdown Sequences
Startup Sequence: Primary Mixing Tank → Primary Elevator → Secondary Mixing Tank → Secondary Elevator → Distributor.
Shutdown Sequence: Distributor → Elevator → Mixing Tank.
II. Handling Abnormal Shutdowns
Mixing Tank Shutdown
Stop feeding immediately. Check if the motor is overheating or if the chain has fallen off. Resume operations only after ensuring everything is in order.
Ensure the tank’s contents do not exceed 1/3 of its volume. Never restart with a full load.
Elevator Shutdown
Stop feeding and check for damage to the motor or belts. Restart only after confirming no issues.
Avoid restarting the elevator under a full load.
Power Failure Shutdown for the Entire Line
First, test the distributor, followed by the elevator.
Remove any residual materials from the mixing tank and follow the mixing tank abnormal shutdown procedures.
Resume feeding only after all equipment is operating normally.
III. Maintenance and Care Guidelines
Motor and Gearbox
During the first connection, ensure the motor’s rotation direction matches the arrow on the outer casing.
Fill the gearbox with gear oil or 46# anti-wear hydraulic oil, ensuring the oil level does not exceed 2/3 of the transparent window. Check oil levels every 20 days.
Bearings and Lubrication
Add grease to the bearing housing until it slightly overflows the sealing ring. Check every three days.
Regularly inspect bearings, chains, motors, and gearboxes for abnormalities, listen for unusual sounds in the auger, and check for loose screws.
Long-Term Downtime and Reuse
Before long-term storage, clean out any residual material and ensure the equipment is free of water accumulation.
When resuming use, perform an empty machine test run to confirm proper functioning.
Before starting, ensure the gearbox has adequate oil and that the bearings are greased.
Prohibited Practices
Never start the mixing tank with a full load. Always start the equipment before adding materials.
Conclusion
Proper usage and maintenance not only enhance the efficiency of edible mushroom production line equipment but also extend its service life. Adopting a well-planned maintenance schedule and promptly addressing equipment issues are key to ensuring stable and efficient operation, providing a foundation for safe and productive mushroom cultivation.
With the rapid development of large-scale edible mushroom cultivation, various types of machinery, such as sealing machines, bagging machines, sterilization cabinets, eco-friendly boilers, and automated production lines, have significantly enhanced production efficiency and reduced labor intensity. Edible mushroom production line equipment is particularly effective for quick mixing, feeding, and distribution of raw materials, enabling users to complete production tasks efficiently. Proper usage and regular maintenance are crucial for ensuring optimal equipment performance and prolonging its service life. The following provides detailed guidelines on operational precautions, handling abnormal shutdowns, and daily maintenance.
I. Operational Precautions
Pre-Startup Inspections
Ensure the mixing tank is free of residue; if leftover material exists, its thickness must not exceed 0.3 meters. Do not start the machine with a full load.
Confirm that the discharge outlets of the mixing tank and distributor are closed to avoid clogging the feed inlet of the elevator.
Startup and Operation Steps
Follow the correct startup sequence: Mixing Tank → Elevator → Distributor.
After starting the machine, check its operation for abnormalities before beginning to load materials.
During loading, ensure the materials in the mixing tank do not exceed 2/3 of the tank’s capacity.
Open the mixing tank’s discharge outlet only after the elevator is running smoothly.
The distributor’s discharge speed should be adjusted by the bagging machine operator according to its feeding rate.
When shutting down, stop feeding first. Once the distributor has stopped discharging, shut down the equipment in the following sequence: Mixing Tank → Elevator → Distributor.
Emergency Shutdown Procedures
In case of an emergency shutdown, always turn off the equipment in the proper shutdown sequence.
Follow the same order for restarting: start the machine first before adding materials.
Recommended Startup and Shutdown Sequences
Startup Sequence: Primary Mixing Tank → Primary Elevator → Secondary Mixing Tank → Secondary Elevator → Distributor.
Shutdown Sequence: Distributor → Elevator → Mixing Tank.
II. Handling Abnormal Shutdowns
Mixing Tank Shutdown
Stop feeding immediately. Check if the motor is overheating or if the chain has fallen off. Resume operations only after ensuring everything is in order.
Ensure the tank’s contents do not exceed 1/3 of its volume. Never restart with a full load.
Elevator Shutdown
Stop feeding and check for damage to the motor or belts. Restart only after confirming no issues.
Avoid restarting the elevator under a full load.
Power Failure Shutdown for the Entire Line
First, test the distributor, followed by the elevator.
Remove any residual materials from the mixing tank and follow the mixing tank abnormal shutdown procedures.
Resume feeding only after all equipment is operating normally.
III. Maintenance and Care Guidelines
Motor and Gearbox
During the first connection, ensure the motor’s rotation direction matches the arrow on the outer casing.
Fill the gearbox with gear oil or 46# anti-wear hydraulic oil, ensuring the oil level does not exceed 2/3 of the transparent window. Check oil levels every 20 days.
Bearings and Lubrication
Add grease to the bearing housing until it slightly overflows the sealing ring. Check every three days.
Regularly inspect bearings, chains, motors, and gearboxes for abnormalities, listen for unusual sounds in the auger, and check for loose screws.
Long-Term Downtime and Reuse
Before long-term storage, clean out any residual material and ensure the equipment is free of water accumulation.
When resuming use, perform an empty machine test run to confirm proper functioning.
Before starting, ensure the gearbox has adequate oil and that the bearings are greased.
Prohibited Practices
Never start the mixing tank with a full load. Always start the equipment before adding materials.
Conclusion
Proper usage and maintenance not only enhance the efficiency of edible mushroom production line equipment but also extend its service life. Adopting a well-planned maintenance schedule and promptly addressing equipment issues are key to ensuring stable and efficient operation, providing a foundation for safe and productive mushroom cultivation.
Mushroom production heavily depends on cultivation bags. As the saying goes: "Mushrooms first, bags second, management third." This highlights the importance of bag quality as the foundation of successful mushroom cultivation. However, issues like bag rupture, contamination, uneven substrate adhesion, or poor fruiting often stem from overlooked bag quality and selection, which ultimately impacts mushroom yields.
Today, we will discuss how to assess the quality of cultivation bags and share some practical tips for selection.
Methods to Assess Bag Quality
1. Check the Appearance
Align the bottom seal and the opening of the bag. If the edges are uneven, the bag is likely handcrafted, which makes it less airtight. On the other hand, machine-sealed bags are evenly aligned and generally offer better airtightness and sealing.
2. Inspect the Heat-Sealing Line
If the sealing line is opaque, it indicates manual sealing. Such bags have poor plasticity, are prone to air leakage, and are stiffer, making them more susceptible to breakage. In contrast, machine-sealed lines are transparent, soft, and durable, ensuring over 95% airtightness and reliable sealing.
3. Examine Bag Color and Consistency
High-quality bags have a clear, uniform, and smooth appearance. To check thickness, open the bag and feel it by running your hands around in a circle. If you notice uneven thickness or thin spots, the bag is likely to tear easily.
4. Puncture Test with Fingernail
Inflate a bag and seal it. Try puncturing it with a fingernail. If the bag does not leak, it indicates good quality.
5. Submersion Test
Seal the inflated bag and submerge it in a water basin. If no bubbles appear, the bag is airtight and meets quality standards. Bags with leaks are more prone to contamination during cultivation.
6. Feel the Surface
Run your hands over the surface of the bag to check for smoothness. A smooth surface suggests that the bag contains fewer recycled materials, indicating higher quality.
7. Inspect Against Sunlight
Hold the bag up to sunlight to check for small black dots. These dots are unmelted particles from recycled materials. If such particles are abundant, avoid using the bag.
8. Stretch Test
Cut a strip about 1 cm wide from the bag. Hold both ends of the strip and gently pull to stretch it. The farther it stretches without breaking, the better the bag quality.
Additional Tips
There are many ways to evaluate bag quality, but it’s crucial to select cultivation bags from certified manufacturers. Mushroom cultivation is challenging and requires careful attention to every detail. Choosing high-quality cultivation bags is an essential step that should never be overlooked!
Today, we will discuss how to assess the quality of cultivation bags and share some practical tips for selection.
Methods to Assess Bag Quality
1. Check the Appearance
Align the bottom seal and the opening of the bag. If the edges are uneven, the bag is likely handcrafted, which makes it less airtight. On the other hand, machine-sealed bags are evenly aligned and generally offer better airtightness and sealing.
2. Inspect the Heat-Sealing Line
If the sealing line is opaque, it indicates manual sealing. Such bags have poor plasticity, are prone to air leakage, and are stiffer, making them more susceptible to breakage. In contrast, machine-sealed lines are transparent, soft, and durable, ensuring over 95% airtightness and reliable sealing.
3. Examine Bag Color and Consistency
High-quality bags have a clear, uniform, and smooth appearance. To check thickness, open the bag and feel it by running your hands around in a circle. If you notice uneven thickness or thin spots, the bag is likely to tear easily.
4. Puncture Test with Fingernail
Inflate a bag and seal it. Try puncturing it with a fingernail. If the bag does not leak, it indicates good quality.
5. Submersion Test
Seal the inflated bag and submerge it in a water basin. If no bubbles appear, the bag is airtight and meets quality standards. Bags with leaks are more prone to contamination during cultivation.
6. Feel the Surface
Run your hands over the surface of the bag to check for smoothness. A smooth surface suggests that the bag contains fewer recycled materials, indicating higher quality.
7. Inspect Against Sunlight
Hold the bag up to sunlight to check for small black dots. These dots are unmelted particles from recycled materials. If such particles are abundant, avoid using the bag.
8. Stretch Test
Cut a strip about 1 cm wide from the bag. Hold both ends of the strip and gently pull to stretch it. The farther it stretches without breaking, the better the bag quality.
Additional Tips
There are many ways to evaluate bag quality, but it’s crucial to select cultivation bags from certified manufacturers. Mushroom cultivation is challenging and requires careful attention to every detail. Choosing high-quality cultivation bags is an essential step that should never be overlooked!
4 Cubic Meter Edible Mushroom Substrate Mixer Successfully Delivered
Recently, Henan JOCONN completed the production and shipment of a 4 cubic meter edible mushroom substrate mixer customized for a client. This machine features a high-efficiency mixing system, ensuring uniform blending, and is specifically designed to meet the demands of large-scale edible mushroom substrate production.
The mixer is designed with durability and ease of operation in mind, significantly improving the efficiency of the client’s production line. The client expressed high satisfaction with the quality and performance of the equipment and looks forward to its valuable contribution to their production process.
Thank you for choosing and trusting JOCONN. We remain committed to providing high-quality edible mushroom machinery solutions to customers worldwide!
Recently, Henan JOCONN completed the production and shipment of a 4 cubic meter edible mushroom substrate mixer customized for a client. This machine features a high-efficiency mixing system, ensuring uniform blending, and is specifically designed to meet the demands of large-scale edible mushroom substrate production.
The mixer is designed with durability and ease of operation in mind, significantly improving the efficiency of the client’s production line. The client expressed high satisfaction with the quality and performance of the equipment and looks forward to its valuable contribution to their production process.
Thank you for choosing and trusting JOCONN. We remain committed to providing high-quality edible mushroom machinery solutions to customers worldwide!
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we welcome custom designs and ideas and is able to cater to the specific requirements. for more information, please visit the website or contact us directly with questions or inquiries.
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WhatsApp/Mob:+86-150 9322 8930
Contact: Amy
Address: No. 89 Shangding Road, Zhengzhou Area (Zhengdong New District ), Henan Pilot Free Trade Zone ,China
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About Us
Henan Joconn Machinery Co., Ltd. is an enterprise specializing in the production of mushroom equipment. It is engaged in the development, production and application of machinery and equipment for mushroom growth production lines.