Over 20 Years of Experience in Mushroom Cultivation Solutions.
What Is Bagging Machine for Mushroom?
bagging machine for mushroom is one of the top-selling products at Henan Joconn Machinery Co., Ltd.. We consider environmental factors in developing this product. Its materials are sourced from suppliers that enforce strict social and environmental standards in their factories. Made under normal manufacturing tolerances and quality control procedures, it is warranted to be free from defects in quality and performance.
There is no doubt that JOCONN products rebuild our brand image. Before we conduct product evolution, the customers give feedback on the products, which pushes us to consider adjustment feasibility. After the adjustment of the parameter, the product quality has been greatly improved, attracting more and more customers. Thus, the repurchase rate keeps increasing and the products spread over the market unprecedentedly.
We have made great efforts in providing customers with top-notch and proactive service shown at JOCONN. We provide constant training for our service team to equip them with abundant knowledge of products and right communication skills to effectively answer customers' needs. We have also created a means for the customer to give feedback, making it easier for us to learn what needs improvement.
Enoki is a delicious edible mushroom and a healthy food that is rich in protein, amino acids, vitamins and minerals. Bottle cultivation of enoki is the main method of factory-based and automated production.
The bagging production line adopts a double-mixing structure and can be equipped with a punching bagging machine or a barrel bagging machine. It is suitable for bagging operations of many varieties such as enoki mushrooms, pleurotus eryngii, shiitake mushrooms, and white mushroom.
1.Raw Material Preparation
Mix raw materials according to the nutritional needs of the mushroom species (e.g., 78% sawdust, 20% bran, 1% gypsum, 1% lime). Use sawdust from broad-leaved trees (e.g., poplar, birch) and screen out large impurities. Bran must be fresh and free of mold, while corn cobs should be crushed into particles 1/4 to 1/3 the size of a corn kernel for uniform mixing. Use a spiral mixer to blend the materials for 15-20 minutes, ensuring even distribution and consistent nutrition to support mycelium growth.、
2.Bag Formation
Use a bagging machine to evenly fill polypropylene bags with the prepared mixture, adjusting weight and compactness as required (e.g., shiitake mushroom bags typically weigh 1.2-3 kg with moderate compactness). After filling, seal the bags with a binding machine to ensure a firm closure, preventing contamination. Machine binding is more efficient and reliable, making it a critical step in the production process.
3.Sterilization
Sterilization is crucial and requires strict control of temperature, pressure, and time:
Atmospheric Sterilization: Place the mushroom bags in a sterilization chamber, maintaining a temperature of 100°C for 10-12 hours using steam.
High-Pressure Sterilization: Sterilize under high temperature and pressure (121°C, 0.1-0.15 MPa) for 2-3 hours. This method is more effective but involves higher equipment costs. After sterilization, allow the bags to cool to a safe temperature before moving to the inoculation stage.
4.Inoculation
Inoculation must be performed in a sterile environment. Operators wear sterile clothing and use disinfected tools (e.g., inoculation needles, scoops) to evenly introduce the spawn into holes or onto the surface of the mushroom bags. The inoculation amount depends on the species and bag size (e.g., 10-15 g per bag for enoki mushrooms). The inoculation room is equipped with air filtration systems, UV lamps, and ozone generators to maintain sterility. Pass-through windows facilitate the transfer of materials while minimizing external contamination.
5.Cultivation
Place mushroom bags on multi-layer cultivation racks with adequate spacing for ventilation and observation. Adjust the environment based on the mushroom species:
Temperature: 22-26°C for shiitake, 20-25°C for king oyster mushrooms.
Humidity: Maintain at 60-70% using humidifiers or dehumidifiers.
Light: Oyster mushrooms thrive in diffused light, while enoki mushrooms grow better in darkness.
Ventilation: Ensure 1-2 air exchanges per hour to meet the oxygen needs of the mycelium.
Regularly inspect the growth conditions, and adjust ventilation or environmental parameters if excessive growth or abnormalities are detected, ensuring smooth cultivation progress.
Mix raw materials according to the nutritional needs of the mushroom species (e.g., 78% sawdust, 20% bran, 1% gypsum, 1% lime). Use sawdust from broad-leaved trees (e.g., poplar, birch) and screen out large impurities. Bran must be fresh and free of mold, while corn cobs should be crushed into particles 1/4 to 1/3 the size of a corn kernel for uniform mixing. Use a spiral mixer to blend the materials for 15-20 minutes, ensuring even distribution and consistent nutrition to support mycelium growth.、
2.Bag Formation
Use a bagging machine to evenly fill polypropylene bags with the prepared mixture, adjusting weight and compactness as required (e.g., shiitake mushroom bags typically weigh 1.2-3 kg with moderate compactness). After filling, seal the bags with a binding machine to ensure a firm closure, preventing contamination. Machine binding is more efficient and reliable, making it a critical step in the production process.
3.Sterilization
Sterilization is crucial and requires strict control of temperature, pressure, and time:
Atmospheric Sterilization: Place the mushroom bags in a sterilization chamber, maintaining a temperature of 100°C for 10-12 hours using steam.
High-Pressure Sterilization: Sterilize under high temperature and pressure (121°C, 0.1-0.15 MPa) for 2-3 hours. This method is more effective but involves higher equipment costs. After sterilization, allow the bags to cool to a safe temperature before moving to the inoculation stage.
4.Inoculation
Inoculation must be performed in a sterile environment. Operators wear sterile clothing and use disinfected tools (e.g., inoculation needles, scoops) to evenly introduce the spawn into holes or onto the surface of the mushroom bags. The inoculation amount depends on the species and bag size (e.g., 10-15 g per bag for enoki mushrooms). The inoculation room is equipped with air filtration systems, UV lamps, and ozone generators to maintain sterility. Pass-through windows facilitate the transfer of materials while minimizing external contamination.
5.Cultivation
Place mushroom bags on multi-layer cultivation racks with adequate spacing for ventilation and observation. Adjust the environment based on the mushroom species:
Temperature: 22-26°C for shiitake, 20-25°C for king oyster mushrooms.
Humidity: Maintain at 60-70% using humidifiers or dehumidifiers.
Light: Oyster mushrooms thrive in diffused light, while enoki mushrooms grow better in darkness.
Ventilation: Ensure 1-2 air exchanges per hour to meet the oxygen needs of the mycelium.
Regularly inspect the growth conditions, and adjust ventilation or environmental parameters if excessive growth or abnormalities are detected, ensuring smooth cultivation progress.
The edible mushroom air purifier is a specialized piece of equipment designed for the production and cultivation of edible mushrooms. Combining advanced air filtration and ozone sterilization technologies, it can quickly purify the environment without leaving any chemical residues, achieving a cleanliness level of ISO 5 (Class 100).
Technical Principles
The core technology of the edible mushroom air purifier lies in its unique air filtration system and ozone sterilization capabilities.
Air Filtration System: Effectively intercepts dust and microorganisms in the air, improving cleanliness.
Ozone Sterilization: Uses ozone to efficiently kill bacteria, viruses, and molds, minimizing microbial contamination in the space.
These technologies enable rapid purification while ensuring no chemical residues, making it safe and environmentally friendly.
Application Scenarios
The air purifier is widely used in mushroom production environments where strict microbial contamination control is required, especially in:
Inoculation Rooms: Prevents contamination during the inoculation process, ensuring cultivation success.
Incubation Rooms: Provides a sterile environment, promoting the healthy growth of mushroom cultures.
With its high efficiency and safety, this device has become an ideal choice for both mushroom factories and individual growers.
Economic Benefits
The edible mushroom air purifier is not only a technological innovation in workspace purification but also brings significant economic benefits:
Low Investment Cost: Compared to traditional purification methods, this device costs only one-fifth as much but achieves the same or even better purification results.
Long-Term Savings: The annual savings on disinfectant costs are sufficient to purchase a new device, significantly reducing operational expenses.
Wide Applicability: Whether in standardized mushroom factories or individual cultivation settings, this device provides practical benefits, enhancing production efficiency and profitability.
Conclusion
With its advantages of efficiency, safety, and cost-effectiveness, the edible mushroom air purifier offers strong support for mushroom production. It is an indispensable piece of equipment for modern mushroom cultivation.
Technical Principles
The core technology of the edible mushroom air purifier lies in its unique air filtration system and ozone sterilization capabilities.
Air Filtration System: Effectively intercepts dust and microorganisms in the air, improving cleanliness.
Ozone Sterilization: Uses ozone to efficiently kill bacteria, viruses, and molds, minimizing microbial contamination in the space.
These technologies enable rapid purification while ensuring no chemical residues, making it safe and environmentally friendly.
Application Scenarios
The air purifier is widely used in mushroom production environments where strict microbial contamination control is required, especially in:
Inoculation Rooms: Prevents contamination during the inoculation process, ensuring cultivation success.
Incubation Rooms: Provides a sterile environment, promoting the healthy growth of mushroom cultures.
With its high efficiency and safety, this device has become an ideal choice for both mushroom factories and individual growers.
Economic Benefits
The edible mushroom air purifier is not only a technological innovation in workspace purification but also brings significant economic benefits:
Low Investment Cost: Compared to traditional purification methods, this device costs only one-fifth as much but achieves the same or even better purification results.
Long-Term Savings: The annual savings on disinfectant costs are sufficient to purchase a new device, significantly reducing operational expenses.
Wide Applicability: Whether in standardized mushroom factories or individual cultivation settings, this device provides practical benefits, enhancing production efficiency and profitability.
Conclusion
With its advantages of efficiency, safety, and cost-effectiveness, the edible mushroom air purifier offers strong support for mushroom production. It is an indispensable piece of equipment for modern mushroom cultivation.
4 Cubic Meter Edible Mushroom Substrate Mixer Successfully Delivered
Recently, Henan JOCONN completed the production and shipment of a 4 cubic meter edible mushroom substrate mixer customized for a client. This machine features a high-efficiency mixing system, ensuring uniform blending, and is specifically designed to meet the demands of large-scale edible mushroom substrate production.
The mixer is designed with durability and ease of operation in mind, significantly improving the efficiency of the client’s production line. The client expressed high satisfaction with the quality and performance of the equipment and looks forward to its valuable contribution to their production process.
Thank you for choosing and trusting JOCONN. We remain committed to providing high-quality edible mushroom machinery solutions to customers worldwide!
Recently, Henan JOCONN completed the production and shipment of a 4 cubic meter edible mushroom substrate mixer customized for a client. This machine features a high-efficiency mixing system, ensuring uniform blending, and is specifically designed to meet the demands of large-scale edible mushroom substrate production.
The mixer is designed with durability and ease of operation in mind, significantly improving the efficiency of the client’s production line. The client expressed high satisfaction with the quality and performance of the equipment and looks forward to its valuable contribution to their production process.
Thank you for choosing and trusting JOCONN. We remain committed to providing high-quality edible mushroom machinery solutions to customers worldwide!
no data
no data
Contact us
we welcome custom designs and ideas and is able to cater to the specific requirements. for more information, please visit the website or contact us directly with questions or inquiries.
Quick Links
Products
Contact us
WhatsApp/Mob:+86-150 9322 8930
Contact: Amy
Address: No. 89 Shangding Road, Zhengzhou Area (Zhengdong New District ), Henan Pilot Free Trade Zone ,China
no data
About Us
Henan Joconn Machinery Co., Ltd. is an enterprise specializing in the production of mushroom equipment. It is engaged in the development, production and application of machinery and equipment for mushroom growth production lines.