Over 20 Years of Experience in Mushroom Cultivation Solutions.
What Is Mushroom Laboratory Clean Bench?
Henan Joconn Machinery Co., Ltd., the reliable Mushroom Laboratory Clean Bench producer, endeavors to optimize the production process. We adopt state-of-the-art facilities and practised technicians to enhance productivity and increase efficiency to save time. We operate following the management method of the leading international enterprise to make communication between colleagues more efficient. Moreover, we simplify data collection and transmission to make the production process more smooth.
The JOCONN products have never been more popular. With high-cost performance, they help enterprises establish good brand images and win many new customers. Thanks to the competitive price, they contribute to the increasing sale volume of the customers and increasing brand popularity. In a word, they help customers reap incalculable marketing gains.
We build and strengthen our team culture, making sure every member of our team follows a policy of excellent customer service and takes care of our customers' needs. With their highly enthusiastic and committed service attitude, we can make sure that our services provided at JOCONN are of high quality.
The multi-station barrel-holding bagging machine production line adopts a double-mixing and storage mode, which allows the bagging machine to operate continuously. The bagging length and tightness of the bagging machine are adjustable, which is suitable for the operation of long bags of shiitake mushrooms. The sleeve is replaceable, and it integrates multiple process operations such as mixing, lifting, material distribution, bagging, and automatic tying, which can meet the daily production of nearly 80,000 bags.
The edible mushroom air purifier is a specialized piece of equipment designed for the production and cultivation of edible mushrooms. Combining advanced air filtration and ozone sterilization technologies, it can quickly purify the environment without leaving any chemical residues, achieving a cleanliness level of ISO 5 (Class 100).
Technical Principles
The core technology of the edible mushroom air purifier lies in its unique air filtration system and ozone sterilization capabilities.
Air Filtration System: Effectively intercepts dust and microorganisms in the air, improving cleanliness.
Ozone Sterilization: Uses ozone to efficiently kill bacteria, viruses, and molds, minimizing microbial contamination in the space.
These technologies enable rapid purification while ensuring no chemical residues, making it safe and environmentally friendly.
Application Scenarios
The air purifier is widely used in mushroom production environments where strict microbial contamination control is required, especially in:
Inoculation Rooms: Prevents contamination during the inoculation process, ensuring cultivation success.
Incubation Rooms: Provides a sterile environment, promoting the healthy growth of mushroom cultures.
With its high efficiency and safety, this device has become an ideal choice for both mushroom factories and individual growers.
Economic Benefits
The edible mushroom air purifier is not only a technological innovation in workspace purification but also brings significant economic benefits:
Low Investment Cost: Compared to traditional purification methods, this device costs only one-fifth as much but achieves the same or even better purification results.
Long-Term Savings: The annual savings on disinfectant costs are sufficient to purchase a new device, significantly reducing operational expenses.
Wide Applicability: Whether in standardized mushroom factories or individual cultivation settings, this device provides practical benefits, enhancing production efficiency and profitability.
Conclusion
With its advantages of efficiency, safety, and cost-effectiveness, the edible mushroom air purifier offers strong support for mushroom production. It is an indispensable piece of equipment for modern mushroom cultivation.
Technical Principles
The core technology of the edible mushroom air purifier lies in its unique air filtration system and ozone sterilization capabilities.
Air Filtration System: Effectively intercepts dust and microorganisms in the air, improving cleanliness.
Ozone Sterilization: Uses ozone to efficiently kill bacteria, viruses, and molds, minimizing microbial contamination in the space.
These technologies enable rapid purification while ensuring no chemical residues, making it safe and environmentally friendly.
Application Scenarios
The air purifier is widely used in mushroom production environments where strict microbial contamination control is required, especially in:
Inoculation Rooms: Prevents contamination during the inoculation process, ensuring cultivation success.
Incubation Rooms: Provides a sterile environment, promoting the healthy growth of mushroom cultures.
With its high efficiency and safety, this device has become an ideal choice for both mushroom factories and individual growers.
Economic Benefits
The edible mushroom air purifier is not only a technological innovation in workspace purification but also brings significant economic benefits:
Low Investment Cost: Compared to traditional purification methods, this device costs only one-fifth as much but achieves the same or even better purification results.
Long-Term Savings: The annual savings on disinfectant costs are sufficient to purchase a new device, significantly reducing operational expenses.
Wide Applicability: Whether in standardized mushroom factories or individual cultivation settings, this device provides practical benefits, enhancing production efficiency and profitability.
Conclusion
With its advantages of efficiency, safety, and cost-effectiveness, the edible mushroom air purifier offers strong support for mushroom production. It is an indispensable piece of equipment for modern mushroom cultivation.
Edible Mushroom Mite Control Technology Optimization
About 7 days after sowing edible mushrooms, effective mite control measures should be taken to ensure production quality. The following are detailed methods for mite control:
Observation and Detection
After covering the substrate with a colored film for 5-10 minutes, closely observe the culture material with a magnifying glass. Once small, flat or oval-shaped, white or yellow mites with multiple bristles are found, immediately take the following measures to eliminate them:
1. Fumigation for Mite Control
Soak cotton balls in dichlorvos and place them on the substrate under the bed frame. Cover the bed surface with plastic to allow the fumes from the pesticide to kill the mites.
2. Pesticide Spraying for Mite Control
Use the following pesticide solutions for spraying:
50% oxydemeton-methyl 1000 times solution
Pyrethrin 1500 times solution
Acaricide 500 times solution
Alternatively, spraying with 400 times diluted laundry detergent solution can also effectively control mites in 2-3 applications.
3. Rapeseed Cake Attractant for Mite Control
Place damp cloths on the infested substrate and scatter freshly roasted rapeseed cake powder on top. When the mites gather on the rapeseed cake powder, remove the cloth and place it in boiling water to kill the mites.
4. Vinegar-Sugar Pesticide Attractant
Prepare a vinegar-sugar solution:
1 part acetic acid
1 part water
0.1 part white sugar
1-2 drops of dichlorvos
Soak a piece of cloth or cotton in the solution and place it on the substrate. When the mites gather, remove and boil to kill them. Repeat the operation until all mites are eliminated.
5. Fresh Bone Attractant for Mite Control
Place fresh pig bones evenly on the affected substrate. When mites gather on the bones, place the bones in boiling water to kill the mites. Repeat several times until the substrate is free of mites.
Control Suggestions
Prevention First: Keep the culture material and surrounding environment clean to prevent mite infestation.
Prompt Action: Take immediate measures once mites are detected to prevent widespread infestation.
Safe Operation: When using chemical pesticides, follow the correct dilution ratios to ensure production safety and product quality.
By implementing these control measures, mites in the edible mushroom production process can be effectively managed, improving both yield and quality.
About 7 days after sowing edible mushrooms, effective mite control measures should be taken to ensure production quality. The following are detailed methods for mite control:
Observation and Detection
After covering the substrate with a colored film for 5-10 minutes, closely observe the culture material with a magnifying glass. Once small, flat or oval-shaped, white or yellow mites with multiple bristles are found, immediately take the following measures to eliminate them:
1. Fumigation for Mite Control
Soak cotton balls in dichlorvos and place them on the substrate under the bed frame. Cover the bed surface with plastic to allow the fumes from the pesticide to kill the mites.
2. Pesticide Spraying for Mite Control
Use the following pesticide solutions for spraying:
50% oxydemeton-methyl 1000 times solution
Pyrethrin 1500 times solution
Acaricide 500 times solution
Alternatively, spraying with 400 times diluted laundry detergent solution can also effectively control mites in 2-3 applications.
3. Rapeseed Cake Attractant for Mite Control
Place damp cloths on the infested substrate and scatter freshly roasted rapeseed cake powder on top. When the mites gather on the rapeseed cake powder, remove the cloth and place it in boiling water to kill the mites.
4. Vinegar-Sugar Pesticide Attractant
Prepare a vinegar-sugar solution:
1 part acetic acid
1 part water
0.1 part white sugar
1-2 drops of dichlorvos
Soak a piece of cloth or cotton in the solution and place it on the substrate. When the mites gather, remove and boil to kill them. Repeat the operation until all mites are eliminated.
5. Fresh Bone Attractant for Mite Control
Place fresh pig bones evenly on the affected substrate. When mites gather on the bones, place the bones in boiling water to kill the mites. Repeat several times until the substrate is free of mites.
Control Suggestions
Prevention First: Keep the culture material and surrounding environment clean to prevent mite infestation.
Prompt Action: Take immediate measures once mites are detected to prevent widespread infestation.
Safe Operation: When using chemical pesticides, follow the correct dilution ratios to ensure production safety and product quality.
By implementing these control measures, mites in the edible mushroom production process can be effectively managed, improving both yield and quality.
Usage and Maintenance of Edible Mushroom Production Line Equipment
With the rapid development of large-scale edible mushroom cultivation, various types of machinery, such as sealing machines, bagging machines, sterilization cabinets, eco-friendly boilers, and automated production lines, have significantly enhanced production efficiency and reduced labor intensity. Edible mushroom production line equipment is particularly effective for quick mixing, feeding, and distribution of raw materials, enabling users to complete production tasks efficiently. Proper usage and regular maintenance are crucial for ensuring optimal equipment performance and prolonging its service life. The following provides detailed guidelines on operational precautions, handling abnormal shutdowns, and daily maintenance.
I. Operational Precautions
Pre-Startup Inspections
Ensure the mixing tank is free of residue; if leftover material exists, its thickness must not exceed 0.3 meters. Do not start the machine with a full load.
Confirm that the discharge outlets of the mixing tank and distributor are closed to avoid clogging the feed inlet of the elevator.
Startup and Operation Steps
Follow the correct startup sequence: Mixing Tank → Elevator → Distributor.
After starting the machine, check its operation for abnormalities before beginning to load materials.
During loading, ensure the materials in the mixing tank do not exceed 2/3 of the tank’s capacity.
Open the mixing tank’s discharge outlet only after the elevator is running smoothly.
The distributor’s discharge speed should be adjusted by the bagging machine operator according to its feeding rate.
When shutting down, stop feeding first. Once the distributor has stopped discharging, shut down the equipment in the following sequence: Mixing Tank → Elevator → Distributor.
Emergency Shutdown Procedures
In case of an emergency shutdown, always turn off the equipment in the proper shutdown sequence.
Follow the same order for restarting: start the machine first before adding materials.
Recommended Startup and Shutdown Sequences
Startup Sequence: Primary Mixing Tank → Primary Elevator → Secondary Mixing Tank → Secondary Elevator → Distributor.
Shutdown Sequence: Distributor → Elevator → Mixing Tank.
II. Handling Abnormal Shutdowns
Mixing Tank Shutdown
Stop feeding immediately. Check if the motor is overheating or if the chain has fallen off. Resume operations only after ensuring everything is in order.
Ensure the tank’s contents do not exceed 1/3 of its volume. Never restart with a full load.
Elevator Shutdown
Stop feeding and check for damage to the motor or belts. Restart only after confirming no issues.
Avoid restarting the elevator under a full load.
Power Failure Shutdown for the Entire Line
First, test the distributor, followed by the elevator.
Remove any residual materials from the mixing tank and follow the mixing tank abnormal shutdown procedures.
Resume feeding only after all equipment is operating normally.
III. Maintenance and Care Guidelines
Motor and Gearbox
During the first connection, ensure the motor’s rotation direction matches the arrow on the outer casing.
Fill the gearbox with gear oil or 46# anti-wear hydraulic oil, ensuring the oil level does not exceed 2/3 of the transparent window. Check oil levels every 20 days.
Bearings and Lubrication
Add grease to the bearing housing until it slightly overflows the sealing ring. Check every three days.
Regularly inspect bearings, chains, motors, and gearboxes for abnormalities, listen for unusual sounds in the auger, and check for loose screws.
Long-Term Downtime and Reuse
Before long-term storage, clean out any residual material and ensure the equipment is free of water accumulation.
When resuming use, perform an empty machine test run to confirm proper functioning.
Before starting, ensure the gearbox has adequate oil and that the bearings are greased.
Prohibited Practices
Never start the mixing tank with a full load. Always start the equipment before adding materials.
Conclusion
Proper usage and maintenance not only enhance the efficiency of edible mushroom production line equipment but also extend its service life. Adopting a well-planned maintenance schedule and promptly addressing equipment issues are key to ensuring stable and efficient operation, providing a foundation for safe and productive mushroom cultivation.
With the rapid development of large-scale edible mushroom cultivation, various types of machinery, such as sealing machines, bagging machines, sterilization cabinets, eco-friendly boilers, and automated production lines, have significantly enhanced production efficiency and reduced labor intensity. Edible mushroom production line equipment is particularly effective for quick mixing, feeding, and distribution of raw materials, enabling users to complete production tasks efficiently. Proper usage and regular maintenance are crucial for ensuring optimal equipment performance and prolonging its service life. The following provides detailed guidelines on operational precautions, handling abnormal shutdowns, and daily maintenance.
I. Operational Precautions
Pre-Startup Inspections
Ensure the mixing tank is free of residue; if leftover material exists, its thickness must not exceed 0.3 meters. Do not start the machine with a full load.
Confirm that the discharge outlets of the mixing tank and distributor are closed to avoid clogging the feed inlet of the elevator.
Startup and Operation Steps
Follow the correct startup sequence: Mixing Tank → Elevator → Distributor.
After starting the machine, check its operation for abnormalities before beginning to load materials.
During loading, ensure the materials in the mixing tank do not exceed 2/3 of the tank’s capacity.
Open the mixing tank’s discharge outlet only after the elevator is running smoothly.
The distributor’s discharge speed should be adjusted by the bagging machine operator according to its feeding rate.
When shutting down, stop feeding first. Once the distributor has stopped discharging, shut down the equipment in the following sequence: Mixing Tank → Elevator → Distributor.
Emergency Shutdown Procedures
In case of an emergency shutdown, always turn off the equipment in the proper shutdown sequence.
Follow the same order for restarting: start the machine first before adding materials.
Recommended Startup and Shutdown Sequences
Startup Sequence: Primary Mixing Tank → Primary Elevator → Secondary Mixing Tank → Secondary Elevator → Distributor.
Shutdown Sequence: Distributor → Elevator → Mixing Tank.
II. Handling Abnormal Shutdowns
Mixing Tank Shutdown
Stop feeding immediately. Check if the motor is overheating or if the chain has fallen off. Resume operations only after ensuring everything is in order.
Ensure the tank’s contents do not exceed 1/3 of its volume. Never restart with a full load.
Elevator Shutdown
Stop feeding and check for damage to the motor or belts. Restart only after confirming no issues.
Avoid restarting the elevator under a full load.
Power Failure Shutdown for the Entire Line
First, test the distributor, followed by the elevator.
Remove any residual materials from the mixing tank and follow the mixing tank abnormal shutdown procedures.
Resume feeding only after all equipment is operating normally.
III. Maintenance and Care Guidelines
Motor and Gearbox
During the first connection, ensure the motor’s rotation direction matches the arrow on the outer casing.
Fill the gearbox with gear oil or 46# anti-wear hydraulic oil, ensuring the oil level does not exceed 2/3 of the transparent window. Check oil levels every 20 days.
Bearings and Lubrication
Add grease to the bearing housing until it slightly overflows the sealing ring. Check every three days.
Regularly inspect bearings, chains, motors, and gearboxes for abnormalities, listen for unusual sounds in the auger, and check for loose screws.
Long-Term Downtime and Reuse
Before long-term storage, clean out any residual material and ensure the equipment is free of water accumulation.
When resuming use, perform an empty machine test run to confirm proper functioning.
Before starting, ensure the gearbox has adequate oil and that the bearings are greased.
Prohibited Practices
Never start the mixing tank with a full load. Always start the equipment before adding materials.
Conclusion
Proper usage and maintenance not only enhance the efficiency of edible mushroom production line equipment but also extend its service life. Adopting a well-planned maintenance schedule and promptly addressing equipment issues are key to ensuring stable and efficient operation, providing a foundation for safe and productive mushroom cultivation.
Mushroom production heavily depends on cultivation bags. As the saying goes: "Mushrooms first, bags second, management third." This highlights the importance of bag quality as the foundation of successful mushroom cultivation. However, issues like bag rupture, contamination, uneven substrate adhesion, or poor fruiting often stem from overlooked bag quality and selection, which ultimately impacts mushroom yields.
Today, we will discuss how to assess the quality of cultivation bags and share some practical tips for selection.
Methods to Assess Bag Quality
1. Check the Appearance
Align the bottom seal and the opening of the bag. If the edges are uneven, the bag is likely handcrafted, which makes it less airtight. On the other hand, machine-sealed bags are evenly aligned and generally offer better airtightness and sealing.
2. Inspect the Heat-Sealing Line
If the sealing line is opaque, it indicates manual sealing. Such bags have poor plasticity, are prone to air leakage, and are stiffer, making them more susceptible to breakage. In contrast, machine-sealed lines are transparent, soft, and durable, ensuring over 95% airtightness and reliable sealing.
3. Examine Bag Color and Consistency
High-quality bags have a clear, uniform, and smooth appearance. To check thickness, open the bag and feel it by running your hands around in a circle. If you notice uneven thickness or thin spots, the bag is likely to tear easily.
4. Puncture Test with Fingernail
Inflate a bag and seal it. Try puncturing it with a fingernail. If the bag does not leak, it indicates good quality.
5. Submersion Test
Seal the inflated bag and submerge it in a water basin. If no bubbles appear, the bag is airtight and meets quality standards. Bags with leaks are more prone to contamination during cultivation.
6. Feel the Surface
Run your hands over the surface of the bag to check for smoothness. A smooth surface suggests that the bag contains fewer recycled materials, indicating higher quality.
7. Inspect Against Sunlight
Hold the bag up to sunlight to check for small black dots. These dots are unmelted particles from recycled materials. If such particles are abundant, avoid using the bag.
8. Stretch Test
Cut a strip about 1 cm wide from the bag. Hold both ends of the strip and gently pull to stretch it. The farther it stretches without breaking, the better the bag quality.
Additional Tips
There are many ways to evaluate bag quality, but it’s crucial to select cultivation bags from certified manufacturers. Mushroom cultivation is challenging and requires careful attention to every detail. Choosing high-quality cultivation bags is an essential step that should never be overlooked!
Today, we will discuss how to assess the quality of cultivation bags and share some practical tips for selection.
Methods to Assess Bag Quality
1. Check the Appearance
Align the bottom seal and the opening of the bag. If the edges are uneven, the bag is likely handcrafted, which makes it less airtight. On the other hand, machine-sealed bags are evenly aligned and generally offer better airtightness and sealing.
2. Inspect the Heat-Sealing Line
If the sealing line is opaque, it indicates manual sealing. Such bags have poor plasticity, are prone to air leakage, and are stiffer, making them more susceptible to breakage. In contrast, machine-sealed lines are transparent, soft, and durable, ensuring over 95% airtightness and reliable sealing.
3. Examine Bag Color and Consistency
High-quality bags have a clear, uniform, and smooth appearance. To check thickness, open the bag and feel it by running your hands around in a circle. If you notice uneven thickness or thin spots, the bag is likely to tear easily.
4. Puncture Test with Fingernail
Inflate a bag and seal it. Try puncturing it with a fingernail. If the bag does not leak, it indicates good quality.
5. Submersion Test
Seal the inflated bag and submerge it in a water basin. If no bubbles appear, the bag is airtight and meets quality standards. Bags with leaks are more prone to contamination during cultivation.
6. Feel the Surface
Run your hands over the surface of the bag to check for smoothness. A smooth surface suggests that the bag contains fewer recycled materials, indicating higher quality.
7. Inspect Against Sunlight
Hold the bag up to sunlight to check for small black dots. These dots are unmelted particles from recycled materials. If such particles are abundant, avoid using the bag.
8. Stretch Test
Cut a strip about 1 cm wide from the bag. Hold both ends of the strip and gently pull to stretch it. The farther it stretches without breaking, the better the bag quality.
Additional Tips
There are many ways to evaluate bag quality, but it’s crucial to select cultivation bags from certified manufacturers. Mushroom cultivation is challenging and requires careful attention to every detail. Choosing high-quality cultivation bags is an essential step that should never be overlooked!
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Contact: Amy
Address: No. 89 Shangding Road, Zhengzhou Area (Zhengdong New District ), Henan Pilot Free Trade Zone ,China
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About Us
Henan Joconn Machinery Co., Ltd. is an enterprise specializing in the production of mushroom equipment. It is engaged in the development, production and application of machinery and equipment for mushroom growth production lines.