Mushroom Baskets Loader in-depth Demand Report

The multi-station barrel-holding bagging machine production line adopts a double-mixing and storage mode, which allows the bagging machine to operate continuously. The bagging length and tightness of the bagging machine are adjustable, which is suitable for the operation of long bags of shiitake mushrooms. The sleeve is replaceable, and it integrates multiple process operations such as mixing, lifting, material distribution, bagging, and automatic tying, which can meet the daily production of nearly 80,000 bags. 

There are many kinds of mushrooms, all of which have high nutritional value for us.

1.Raw Material Preparation Mix raw materials according to the nutritional needs of the mushroom species (e.g., 78% sawdust, 20% bran, 1% gypsum, 1% lime). Use sawdust from broad-leaved trees (e.g., poplar, birch) and screen out large impurities. Bran must be fresh and free of mold, while corn cobs should be crushed into particles 1/4 to 1/3 the size of a corn kernel for uniform mixing. Use a spiral mixer to blend the materials for 15-20 minutes, ensuring even distribution and consistent nutrition to support mycelium growth.、 2.Bag Formation Use a bagging machine to evenly fill polypropylene bags with the prepared mixture, adjusting weight and compactness as required (e.g., shiitake mushroom bags typically weigh 1.2-3 kg with moderate compactness). After filling, seal the bags with a binding machine to ensure a firm closure, preventing contamination. Machine binding is more efficient and reliable, making it a critical step in the production process. 3.Sterilization Sterilization is crucial and requires strict control of temperature, pressure, and time: Atmospheric Sterilization: Place the mushroom bags in a sterilization chamber, maintaining a temperature of 100°C for 10-12 hours using steam. High-Pressure Sterilization: Sterilize under high temperature and pressure (121°C, 0.1-0.15 MPa) for 2-3 hours. This method is more effective but involves higher equipment costs. After sterilization, allow the bags to cool to a safe temperature before moving to the inoculation stage. 4.Inoculation Inoculation must be performed in a sterile environment. Operators wear sterile clothing and use disinfected tools (e.g., inoculation needles, scoops) to evenly introduce the spawn into holes or onto the surface of the mushroom bags. The inoculation amount depends on the species and bag size (e.g., 10-15 g per bag for enoki mushrooms). The inoculation room is equipped with air filtration systems, UV lamps, and ozone generators to maintain sterility. Pass-through windows facilitate the transfer of materials while minimizing external contamination. 5.Cultivation Place mushroom bags on multi-layer cultivation racks with adequate spacing for ventilation and observation. Adjust the environment based on the mushroom species: Temperature: 22-26°C for shiitake, 20-25°C for king oyster mushrooms. Humidity: Maintain at 60-70% using humidifiers or dehumidifiers. Light: Oyster mushrooms thrive in diffused light, while enoki mushrooms grow better in darkness. Ventilation: Ensure 1-2 air exchanges per hour to meet the oxygen needs of the mycelium. Regularly inspect the growth conditions, and adjust ventilation or environmental parameters if excessive growth or abnormalities are detected, ensuring smooth cultivation progress.

The edible mushroom air purifier is a specialized piece of equipment designed for the production and cultivation of edible mushrooms. Combining advanced air filtration and ozone sterilization technologies, it can quickly purify the environment without leaving any chemical residues, achieving a cleanliness level of ISO 5 (Class 100). Technical Principles The core technology of the edible mushroom air purifier lies in its unique air filtration system and ozone sterilization capabilities. Air Filtration System: Effectively intercepts dust and microorganisms in the air, improving cleanliness. Ozone Sterilization: Uses ozone to efficiently kill bacteria, viruses, and molds, minimizing microbial contamination in the space. These technologies enable rapid purification while ensuring no chemical residues, making it safe and environmentally friendly. Application Scenarios The air purifier is widely used in mushroom production environments where strict microbial contamination control is required, especially in: Inoculation Rooms: Prevents contamination during the inoculation process, ensuring cultivation success. Incubation Rooms: Provides a sterile environment, promoting the healthy growth of mushroom cultures. With its high efficiency and safety, this device has become an ideal choice for both mushroom factories and individual growers. Economic Benefits The edible mushroom air purifier is not only a technological innovation in workspace purification but also brings significant economic benefits: Low Investment Cost: Compared to traditional purification methods, this device costs only one-fifth as much but achieves the same or even better purification results. Long-Term Savings: The annual savings on disinfectant costs are sufficient to purchase a new device, significantly reducing operational expenses. Wide Applicability: Whether in standardized mushroom factories or individual cultivation settings, this device provides practical benefits, enhancing production efficiency and profitability. Conclusion With its advantages of efficiency, safety, and cost-effectiveness, the edible mushroom air purifier offers strong support for mushroom production. It is an indispensable piece of equipment for modern mushroom cultivation.

Usage and Maintenance of Edible Mushroom Production Line Equipment With the rapid development of large-scale edible mushroom cultivation, various types of machinery, such as sealing machines, bagging machines, sterilization cabinets, eco-friendly boilers, and automated production lines, have significantly enhanced production efficiency and reduced labor intensity. Edible mushroom production line equipment is particularly effective for quick mixing, feeding, and distribution of raw materials, enabling users to complete production tasks efficiently. Proper usage and regular maintenance are crucial for ensuring optimal equipment performance and prolonging its service life. The following provides detailed guidelines on operational precautions, handling abnormal shutdowns, and daily maintenance. I. Operational Precautions Pre-Startup Inspections Ensure the mixing tank is free of residue; if leftover material exists, its thickness must not exceed 0.3 meters. Do not start the machine with a full load. Confirm that the discharge outlets of the mixing tank and distributor are closed to avoid clogging the feed inlet of the elevator. Startup and Operation Steps Follow the correct startup sequence: Mixing Tank → Elevator → Distributor. After starting the machine, check its operation for abnormalities before beginning to load materials. During loading, ensure the materials in the mixing tank do not exceed 2/3 of the tank’s capacity. Open the mixing tank’s discharge outlet only after the elevator is running smoothly. The distributor’s discharge speed should be adjusted by the bagging machine operator according to its feeding rate. When shutting down, stop feeding first. Once the distributor has stopped discharging, shut down the equipment in the following sequence: Mixing Tank → Elevator → Distributor. Emergency Shutdown Procedures In case of an emergency shutdown, always turn off the equipment in the proper shutdown sequence. Follow the same order for restarting: start the machine first before adding materials. Recommended Startup and Shutdown Sequences Startup Sequence: Primary Mixing Tank → Primary Elevator → Secondary Mixing Tank → Secondary Elevator → Distributor. Shutdown Sequence: Distributor → Elevator → Mixing Tank. II. Handling Abnormal Shutdowns Mixing Tank Shutdown Stop feeding immediately. Check if the motor is overheating or if the chain has fallen off. Resume operations only after ensuring everything is in order. Ensure the tank’s contents do not exceed 1/3 of its volume. Never restart with a full load. Elevator Shutdown Stop feeding and check for damage to the motor or belts. Restart only after confirming no issues. Avoid restarting the elevator under a full load. Power Failure Shutdown for the Entire Line First, test the distributor, followed by the elevator. Remove any residual materials from the mixing tank and follow the mixing tank abnormal shutdown procedures. Resume feeding only after all equipment is operating normally. III. Maintenance and Care Guidelines Motor and Gearbox During the first connection, ensure the motor’s rotation direction matches the arrow on the outer casing. Fill the gearbox with gear oil or 46# anti-wear hydraulic oil, ensuring the oil level does not exceed 2/3 of the transparent window. Check oil levels every 20 days. Bearings and Lubrication Add grease to the bearing housing until it slightly overflows the sealing ring. Check every three days. Regularly inspect bearings, chains, motors, and gearboxes for abnormalities, listen for unusual sounds in the auger, and check for loose screws. Long-Term Downtime and Reuse Before long-term storage, clean out any residual material and ensure the equipment is free of water accumulation. When resuming use, perform an empty machine test run to confirm proper functioning. Before starting, ensure the gearbox has adequate oil and that the bearings are greased. Prohibited Practices Never start the mixing tank with a full load. Always start the equipment before adding materials. Conclusion   Proper usage and maintenance not only enhance the efficiency of edible mushroom production line equipment but also extend its service life. Adopting a well-planned maintenance schedule and promptly addressing equipment issues are key to ensuring stable and efficient operation, providing a foundation for safe and productive mushroom cultivation.